To minimize your air compressor down time, improve the air compressor reliability, you will need to provide your air compressor with regular maintenance. Air compressors require regular service and care in order to remain in good working condition.
From changing your air compressor oil to performing routine inspections, there are many steps that you can take to prevent a serious repair issue down the line. Remember, to schedule regular maintenance with a reliable service partner like Asia Pacific Centric, or be “scheduled” by your air compressors!
Here is an overview of some handy preventative maintenance tips for air compressors.
Before you use your air compressor , it is a great idea to perform a thorough inspection of all of its major components. For example, you should check to make sure that the tubes and pipes are clear and free of kinks or damage. In addition, you should check the oil level, monitor air temperature, working pressure, and condensate drain. Do contact us if you need a daily inspections checklist.
Air compressor is like a big vacuum cleaner in our house. It will suck what things present in the air. Thus, the air filter of the air compressor is to prevent dirt, dust and other particles to go into the airend. With a proper routine to replace the air filter, it will minimize the damage to air compressor internal systems. It is always recommended to change the air filter according to your manufacturer’s manual or at least 2 to 3 times a years as our region is very humid.
Your air compressor has to work harder to intake the air if the intake filter element is heavily contaminated. Its compression capacity is affected adversely and you will get less air delivered per kW. Ensure that the intake filter of your compressor is replaced regularly, more so if you’re operating it in a dirty or dusty environment.
Air Compressor Oil ( Coolant)
Air compressor oil plays an important role in how the air compressor works. It acts as a lubricant and a cooling agent that prevents your air compressor to overheat easily and prevent its parts from wear and tear. Follow the instructions stipulated in your instruction manual on the frequency of changing compressor oil and the type of oil that you should use. The most common type is synthetic oil where the life span is longer. Use the quality oil to protect your mechanical parts of the air compressor.
Cooler / Heat Exchange of Air Compressor
The cooler / heat exchanger work to reduce the operating temperature of the air compressor. By keeping the operating temperatures down, the compressors are able to function at their optimum. However, if the heat exchangers are dirty, they won’t be able to do their job well, thus hindering the compressor’s performance and reducing its life span.
After each time that you operate your air compressor, you should be sure to drain its tank. As an air compressor is used, condensation will begin to build up in its air tank. If this condensation is not drained at the end of each workday, this watery buildup can cause significant damage and wear to your compressor’s components. If you live in a humid area, it is especially important to routinely drain condensation from your compressor.
The receiver/tank will accumulate moisture from the air being compressed, more so if you’re operating it a humid environment. More condensate inside the receiver means less storage capacity.
Install an automatic no-loss drain, this will ensure this is never overlooked.
Asia Pacific Centric aims to ensure that our customers always get the optimum performance from their air compressor. We have different types of maintenance plans that can improve your air compressor reliability, thus, reducing your repair cost. If you have any further queries regarding air compressor maintenance don’t hesitate to contact us for no obligation discussion.